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Old 11-19-2005, 02:23 PM   #1
Ju5t Ep3 Pr4ct1c3
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DIY - Front Pads Removal & Replacement

I realize that these are not the exact same brakes as the rsxs but I believe that they are similar so this should help you guys out. Base guys here ya go!!!

This is a do-it-yourself guide for removing and replacing your front brake pads on an 02 Honda Civic Si. I cannot emphasize how important it is that you know what you are doing. Improperly installing brake rotors or brake componets in general can seriously hurt or KILL YOU. Research before you install.

With that said, this is a DIY. I am not a professional mechanic but I have done this type of work before. This is only a guide this is not an instruction manual from a manufacturer. Other member's input is welcome in order to make this guide as easy and as safe as possible. Do not hold me responsible for an inproper install of your brakes, braking components, etc.

First you need to know the various parts in the brake system before you can get down and dirty.

Front Brakes:


Yellow: Brake Rotor
Blue: Brake Pad (what your are removing and replacing)
Red: Brake Caliper

Pads of choice for me were Hawk HPS brake pads. It would be best to resurface your rotors or at least sand them down with some sand paper so the pads seat properly.

Tools. The right tools make a hard job easy. The wrong tools make a easy job needlessly hard. You need the following to completely remove and reinstall your brake pads:

(FYI the "drive" is the opposite side of the socket. It is what your ratchet looks into. 3/8, and 1/2 Drives will be used)

(1) Jack
(2) Jack Stands
Choks or something to keep the car from rolling
(1) 1/2 Inch Drive Breaker Bar
(1) 1/2 Inch Drive Torque Wrench
(1) 1/2 Inch Drive Ratchet
(1) 1/2-3/8 Inch Drive Adapter (unless you have a 1/2 inch drive socket)
(1) 1/2 Inch Extension (optional)
(1) 19mm Socket 1/2 Inch Drive (1/2 Drive Strongly Recommended)
(1) 12mm Socket 3/8 Inch Drive
(1) 19mm Combo Wrench
(1) Large C Clamp
(1) Orange Bottle of CRC Disc Brake Quiet
(1) Small Bottle/Packet of Brake Grease
(1) Rag (used to clean excess silicon and Disc Brake Quiet)

--------------------------------------------------------------------------

Time to begin. Be cautious and take your time. In order to remove your brake pads you will need to lift your car on jackstands and remove the wheels.

FRONT PADS:

Start by loosening the lugs on the front wheels. Do not remove the lugs just break them loose. Remember to set the parking brake and put the choks or blocks of wood in place to keep the car from moving. Here is a photo:



Next it is time to lift the car to a comfortable height so that you can work on it. The front lifting point is located behind where the large black plastic arrow is pointing (on the subframe). Here is the lifting point for the front section of the car:

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Old 11-19-2005, 02:26 PM   #2
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Remember to use JACK STANDS to hold the car. A jack is only used to lift the car. Not hold it. Never use a jack to hold the car while you work on it. Place the jack stands on the SEAM WELD located underneath along the side of the car. They will stick out farther then the rest of the seam. Here is a picture:



The car should be lifted and supported by jack stands at this point. Now it is time to remove your sickass wheels exposing the brakes. Place the lugs along with the wheels so you do not loose them.

Removal:


Exposed Brakes:


Turn the wheel hard right if you will be working on the the front left side or hard left if you will be working on the front right side.

Next you need to locate the small 12mm bolt that connects the outer portion of the caliper to the inner portion. It is located on the back side and the 12mm bolt should be threaded towards you. Here are some pictures:





Remove the bolt with the 1/2 Inch Drive Ratchet, 1/2-3/8 Inch Drive Adapter, and the 12mm 3/8 Inch Drive socket. IMPORTANT you need to hold the small oval like piece of metal (for lack of better words) with your 19mm combo wrench or the bolt will just turn inside the caliper. Here is a really good pic. As you can see the ratchet is on the bolt and the combo wrench is right next to the little oval like piece of metal. Make sure that your combo wrench is completely on the piece of metal.



With the bolt completely removed you should be able to swivel a portion of the caliper up towards you. Here is a picture:





Notice that the pads are still in place and the piston is protruding outwards because over time the pads have worn down. I have color coded the pictures to help you identify the parts. Red = Brake Pads Yellow = Brake Piston.

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Old 11-19-2005, 02:27 PM   #3
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Remove the pads by simply pulling them out. Inspect the actual pad material and how the pads wore down. Improperly seated/installed pads will wear on one side more than the other. Also inspect the piston and the rubber dust seals. If there is any leak at all you need to either rebuild the caliper (its a slow bitchy process :mcry or buy a new caliper. Next it is time to push the piston back into the caliper. In order to push the piston into the caliper you need an old brake pad and your large C clamp.





Place the pad EVENLY on top of the piston and use the C clamp to SLOWLY compress the piston into the caliper by attaching one end of the clamp to the pad and the other to the back of the caliper. Dont push the piston in too far. Here is a picture that will help:







Ok. You have successfully removed your old brake pads. It is now time to prep and install the new pads. Start by using your Brake Grease to liberally apply grease to where the new pads will slide into the caliper. They are small steel brackets called pad retainers. After applying your Brake Grease locate your new pads. Use your CRC Disc Brake Quiet to apply the orange lubricant to the back of the disc brake pad shims. Shims = Back of pad. Be very cautious not to get any Brake Grease or Disc Brake Quiet on the rotor or the pads. Here are some pictures for guidance:







Once you have the back of the brake pads lubricated place both the inboard and outboard pads into place. Please do not mistake one pad for the other or put them in backwards. You have the other side brake assembly for reference to look at. With both pads in the caliper push them as close to the rotor as possible and rotate the outer portion of the rotor that you swiveled out back down. Next tighten the small 12mm bolt that you removed to 25 Foot Pounds with the 1/2 Drive Torque Wrench, 1/2-3/8 Inch Drive Adapter, and 12mm Socket.

Torque Specs:
Lug Nuts = 80 Foot Pounds
Lower Caliper Swivel Bolt = 25 Foot Pounds

Aight you are now done. Do the same thing on the other side. I strongly recommend that you burnish/brake-in the new pads according to what you manufacturer recommends. Also you will have to pump the brake 3-5 times to get a firm pedal so do not drive off right away. Pull the ebrake and sit there pumping the pedal till the pads make contact with the rotors. Be very cautious driving because until the pads are fully broken in you will have almost no brakes!!! Also the pads/rotors are cold during the first drive so please be careful!!!

This is a comprehensive DIY for installing Front Brake Pads made by me: Ju5t Ep3 Pr4ct1c3. I have no life :mgrin: . Big thanx to Jake for the help during the install.

Enjoy the Diy

Need more brake shit: Here you go you bastards

DIY: R & R Rear Pads
DIY: R & R Rear Brake Rotors
DIY: R & R Front Brake Rotors
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Old 12-12-2005, 07:21 PM   #4
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holy red goop!
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Old 12-14-2005, 11:09 AM   #5
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Great write up and good clear pics too!
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Old 12-14-2005, 11:17 AM   #6
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very well documented process. and yes... it is essentially identical for the RSX.
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Old 12-14-2005, 04:06 PM   #7
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Great DIY guide. Are you planning on making more DIY guides?
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Old 12-15-2005, 02:31 AM   #8
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Old 02-12-2006, 12:06 AM   #9
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could you please repost the images? thanks
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Old 02-19-2006, 03:06 PM   #10
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Where are the photos!!!!!! aaaahhh
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Old 09-27-2006, 10:17 PM   #11
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Bump for a good DIY.

I just finished replacing my pads for the first time ever. Couldn't have done it without this guide.

Thanks!
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Old 12-02-2006, 05:10 PM   #12
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Great guide!!!
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Old 06-09-2008, 05:43 PM   #13
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How are those of us who need to replace are pads and rotors supposed to do it now that this guys pictures are gone . I've never not had a guide from this forum before. I might actually have to pay someone to work on my car
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Old 06-09-2008, 05:54 PM   #14
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yeah pics please!
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Old 06-09-2008, 05:56 PM   #15
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a2_dc5 is a rep WHORE
a2_dc5 is a rep WHOREa2_dc5 is a rep WHOREa2_dc5 is a rep WHOREa2_dc5 is a rep WHOREa2_dc5 is a rep WHOREa2_dc5 is a rep WHOREa2_dc5 is a rep WHOREa2_dc5 is a rep WHOREa2_dc5 is a rep WHOREa2_dc5 is a rep WHOREa2_dc5 is a rep WHOREa2_dc5 is a rep WHOREa2_dc5 is a rep WHORE
yea lets get some pics up plz
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Old 06-16-2008, 12:43 AM   #16
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thanks man this is a money saver!
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Old 06-16-2008, 04:41 AM   #17
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can you please repost the pics
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Old 06-17-2008, 02:49 AM   #18
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Pictures Please
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Old 06-26-2008, 10:39 AM   #19
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Bump for pics
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Old 11-15-2008, 10:55 AM   #20
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pictures missing
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Old 11-15-2008, 12:17 PM   #21
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I know this is super old but I could really use some pics!!
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Old 05-31-2009, 12:16 AM   #22
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I can't find a better diy... oh well....
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